Ford Active Grill Shutter Problems

Ford’s Active Grill Shutter is a device used to reduce drag and improve fuel efficiency. However, this system has been known to cause some issues in certain Ford vehicles. Common problems include the shutters becoming stuck open or closed, causing an increase or decrease in vehicle performance.

Additionally, customers have complained of strange noises coming from the grill shutter when it is opening and closing. In some cases, the shutters may be blocked due to debris buildup on either side of them preventing proper operation. Lastly, malfunctioning sensors can also lead to improper operation of the active grille shutter system as well as other related components such as air conditioner fans and radiator cooling systems.

The Ford Active Grill Shutter is a great feature that helps to improve fuel efficiency and reduce drag on the vehicle. However, there are some common problems associated with this technology, such as increased noise levels due to the shutter opening and closing at high speeds. Additionally, if your shutter gets stuck closed it can cause overheating of your engine and potentially lead to more serious issues down the line.

If you’re experiencing any of these symptoms with your Ford Active Grill Shutter, it’s important to get the issue fixed quickly so that you won’t have further damage or safety risks in the future.

How I Fixed My 2012 Focus Active Grill Shutters

What Causes Grill Shutter Malfunction?

Grill shutters are a vital part of any home’s ventilation system, as they help to regulate the amount of air that flows into and out of your house. When these shutters malfunction, it can cause a variety of problems in your home. There are numerous factors that can lead to grill shutter malfunction, but some common causes include corrosion or rust on the metal parts due to exposure to moisture, damage from windblown debris or animals scratching at them, worn-out motorized components such as springs or tracks becoming stuck or seized up over time, and improper installation leading to misaligned pieces.

Whatever the reason for the problem may be, it is important to have an experienced technician inspect your shutters and provide repairs if necessary in order to ensure safe operation of this critical piece of equipment in your home.

How Much Does It Cost to Fix an Active Grill Shutter?

When it comes to fixing an active grill shutter, the cost of repair can vary significantly. It depends on the type of vehicle and how extensive the repairs are needed. For example, if you own a luxury car with advanced features such as an active grill shutter, then you may have to pay more for repairs than someone who owns a basic economy car without one.

Generally speaking, repairing an active grill shutter usually costs anywhere from $200-$500 depending on labor and parts required. The actual price could be higher or lower depending on where you take your vehicle and any discounts that might be available at that particular garage or dealership. Additionally, some garages may charge more based on their experience level in dealing specifically with this type of repair job so it’s important to shop around before settling on any specific garage or mechanic.

How Do You Test an Active Grille Shutter?

Testing an active grille shutter is not a complex process, but it does require some basic knowledge of the system. The first step in testing an active grille shutter is to make sure that all electrical connections are properly connected and secured. This includes checking for any loose wires or connectors which may cause the system to malfunction.

Once all electrical connections are checked, you should then check the operation of the actuator, motor and sensors within the system as well as their response times when activated by sending a signal from a controller or other device. You should also inspect the mechanical components such as linkages, rollers and arms for proper movement and lubrication levels if necessary. It’s important to note that most systems have built-in safety features that can prevent damage due to incorrect installation or excessive force while operating them so be sure to familiarize yourself with those before beginning your tests.

Finally, once you’ve determined that everything is functioning correctly you’ll need to test how well they open and close under different pressure levels using a pressure gauge or other measuring device in order to ensure optimal performance over time.

Is Active Grill Shutter Necessary?

Active Grill Shutters are becoming increasingly popular in the automotive industry, as they offer many advantages over traditional grills. An active grill shutter is a system that uses electric motors to open and close the grill slats on your car’s engine cooling fan, allowing for better air flow to cool down the engine when it needs it most. This can help improve fuel economy by reducing drag from excess airflow.

Additionally, an active grill shutter helps reduce noise pollution by redirecting sound away from residential areas or other sensitive locations when driving at normal speeds. As far as safety goes, an active grill shutter offers improved visibility in low light conditions due to its ability to shut off completely during night time driving; this reduces glare and improves driver awareness of their surroundings. All in all, an active grill shutter is a great addition to any vehicle as it can help with fuel efficiency, noise pollution reduction, and improved visibility while out on the road.

Ford Active Grill Shutter Problems


Can You Drive With a Bad Active Grill Shutter

Driving with a bad active grill shutter is not recommended as it can be dangerous for both you and other drivers on the road. A bad active grill shutter can affect your car’s aerodynamics, resulting in decreased efficiency and traction. Additionally, it could cause debris to get stuck in the car’s air intake system, leading to engine damage or even fire hazards.

To ensure your safety while driving, it is important to have any faulty parts of your vehicle fixed by a professional mechanic before taking off on the road.

Active Grille Shutters Stuck to Open Position

Active grille shutters are a type of grille that can open and close automatically to help regulate airflow into the engine bay. Unfortunately, sometimes these shutters will get stuck in an open position, which can cause air flow issues and reduce fuel efficiency. If this happens, it’s important to have the shutter checked and repaired by a qualified mechanic as soon as possible.

Active Grille Shutter Repair Cost

Active grille shutters are a great way to improve fuel efficiency, but if they become damaged, they need to be repaired or replaced. The cost of repairing an active grille shutter will depend on the extent of the damage and the type of vehicle you have, as well as other factors such as labor costs. Generally speaking, repair costs can range anywhere from $50-$300 depending on these variables.


Overall, Ford Active Grill Shutter Problems are a common issue that can be caused by various factors. It is essential to regularly check and maintain your vehicle in order to prevent any major issues from occurring. With proper maintenance, the lifespan of your active grill shutter should remain intact for many years to come.

If you do experience problems with your active grill shutter, it is important to speak with a qualified technician as soon as possible in order to keep your vehicle running safely and smoothly.


  • Zayn

    John Zayn Smith is a renowned truck enthusiast, automotive industry expert, and author. Beginning his career as a mechanic, Zayn's curiosity led him to explore all facets of the trucking world, sharing his insights through in-depth articles on His knowledge spans truck mechanics, trends, and aftermarket modifications, making him a trusted resource for both professionals and hobbyists. Outside writing and mechanics, Zayn enjoys off-roading, truck shows, and family time. Follow his work for the latest in truck-related news and tips.

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